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Automotive Liquid Silicone Rubber Overmolded Terminal
  • Automotive Liquid Silicone Rubber Overmolded TerminalAutomotive Liquid Silicone Rubber Overmolded Terminal
  • Automotive Liquid Silicone Rubber Overmolded TerminalAutomotive Liquid Silicone Rubber Overmolded Terminal

Automotive Liquid Silicone Rubber Overmolded Terminal

The customized automotive liquid silicone rubber overmolded terminals made by Aobo Silicone, a professional factory, are key components of new energy vehicle connectors. By encapsulating metal terminals with liquid silicone rubber, they provide sealing protection and ensure the stable operation of electrical systems under complex environmental conditions.

How to Select the Right Supplier for Automotive Liquid Silicone Rubber Overmolded Terminal?

You can partner with Aobo Silicone to launch professional customized project services. As a fully qualified manufacturer, supplier, and factory, we conduct systematic evaluations across 6-core dimensions: quality management systems, technical processes, quality control capabilities, production capacity & delivery performance, service compatibility, and cost efficiency. We also make precise selections in accordance with automotive industry standards such as IATF16949 and terminal application scenarios (e.g., high voltage/low voltage, IP protection, temperature resistance requirements).


What Are the Core Features of Automotive Liquid Silicone Rubber Overmolded Terminal?

They boast excellent electrical insulation performance. The LSR coating covers the non-contact areas of terminals, which can isolate metal components with different electric potentials, prevent current leakage, and is especially suitable for the insulation protection of high-voltage wiring harness terminals in new energy vehicles.


Can a Silicone Product Factory Make Silicone Molds?

Aobo Silicone is an integrated manufacturing enterprise with 23 years of expertise, specializing in a full range of solutions covering precision silicone rubber mold design, precision silicone rubber mold manufacturing, precision silicone rubber molding & assembly, and after-sales service. Therefore, we can not only provide customers with the production of silicone rubber products for various fields—including precision silicone rubber parts for automotive/new energy vehicles, precision silicone rubber components for medical devices, silicone products for medical consumables, silicone products for maternal, infant & child use, daily necessities & gifts, and wearable waterproof seals—but also offer mold design services and accept orders for mold-only manufacturing.

Automotive Liquid Silicone Rubber Overmolded TerminaAutomotive Liquid Silicone Rubber Overmolded Termina


Product Parameters

Category

Parameter Item

Technical Index

Test Standards

Basic structure

Terminal material

C2680 / C5191

GB/T 5231

 

LSR material

High purity LSR(Fluorosilicone)

ISO 1629

 

Overmolded thickness

0.3–1.5mm (Customizable)

ISO 2782

 

Terminal Spec

φ1.0–φ6.0mm

IEC 60352

Insulation

properties

Volume resistant

≥ 1×10¹⁴ Ω·cm(23℃)

GB/T 1692

 

Dielectric strength

≥ 20 kV/mm

GB/T 1408.1

 

Voltage Testing

3000V AC,1min no breakdown or flashover

IEC 60695-2-11

Mechanical

Performance

Hardness

Shore A 50–70

ASTM D2240

 

Tensile Strength

≥ 8.5 MPa

GB/T 528

 

Testing

Silicone rubber and metal Peel Strength≥ 5 N/mm

ASTM D903

 

Lifespan

≥ 500 times no damage

IEC 60884-1

Environmental Protection and Flame retardancy

Certification

RoHS 2.0、REACH(SVHC ≤ 0.1%)

EN 62321 / REACH

 

Flame rating

UL94 V-0

UL 94

Technical Parameters

Molding precision

± 0.02 mm

ISO 2768

 

Vulcanization

condition

120℃–180℃,Time:20s–60s

Company Standard


Customization Service Procedure

Customization service process for Automotive Liquid Silicone Rubber Overmolded Terminal is as follows: Provide samples or 2D/3D drawings -> Issue official quotation -> Design for Manufacturability confirmation -> Mold fee payment -> Sample mold fabrication -> Sample approval ->Contract confirmation -> Pay Deposit for PO -> Mass Production -> Arrange Balance Payment -> Shipment delivery & Arrangement


Hot Tags: Automotive Liquid Silicone Rubber Overmolded Terminal, China, Manufacturer, Supplier, Factory
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Contact Info

If you have any enquiry about quotation or cooperation, please feel free to email us at postmaster02@dgabgj.com or use the following inquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.

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